振动筛分机制造精度控制！

制造手段和过程对产品的形成具有重要作用。单纯从产品设计采取措施并不能完全解决振动筛可靠性问题。


1 材料控制
第一，由于振动筛的工作条件特殊，因此，材料选购非常重要，特别是关键部件的材料。当前市场产品质量良莠不齐，市场竞争不规范，所以，对振动筛材料要进行择优采购，对进货质量进行复检并建立档案。我国振动筛状况与制造企业有直接关系。第二，要按用户要求选择材料，把进货品质证书归档、保存作为产品质量跟踪分析的判断。第三，材料控制内容。一是按合格分包方要求选择供货企业，建立产品质量跟踪制度，对供货企业进行动态评估。二是对
钢材的主要理化性能进行抽检。三是把供货企业、进货名称、数量和使用该材料的产品合同号登记，把产品检验证书、抽检记录原件归档保存。四是对关键部件的主要材料采取探伤措施，确保
缺陷部位不用于产品。
2 制造精度控制
除了形位控制和粗糙度控制外，最重要的是焊接变形控制。焊接件变形大是我国振动筛与国外名牌产品的主要差距之一，主要是钢材焊接出现的变形，其变形量能达几毫米。筛框的纵梁、给料箱、后挡板、具有箱式振动器的直线筛主梁两侧连接板都存在这个问题，国外名牌产品焊接件保持平直，无可见变形，其中不乏具有连续长焊缝的焊接件。筛框构件多为焊接件，国内企业普遍采用单一的手工电弧焊，这种方法常用于小件焊接，但用于主梁 30mm 以上的中厚板则须多遍施焊，导致效率低且焊皮清理不净，容易形成夹渣等缺陷。近代制造业已广泛使用 CO2气体保护焊，焊接成本较低、易于操作，用细焊丝时焊件变形小，焊缝抗锈、抗裂性好，电弧热量集中且穿透力强，能取代手工电弧焊。此外，埋弧焊对30mm 以上中厚板焊接具有良好的适用性，其筛框钢材均为低碳钢，具有良好的可焊性，但筛框的结构与受力状态远不同于一般钢结构与压力容器，所以，按工件的具体条件来选择焊接方法，制订焊接工艺，在制造过程中，要严格实施焊接工艺才能解决变形问题。

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英文版：

1 material control

第一，由于振动筛的工作条件特殊，因此，材料选购非常重要，特别是关键部件的材料。当前市场产品质量良莠不齐，市场竞争不规范，所以，对振动筛材料要进行择优采购，对进货质量进行复检并建立档案。我国振动筛状况与制造企业有直接关系。第二，要按用户要求选择材料，把进货品质证书归档、保存作为产品质量跟踪分析的判断。第三，材料控制内容。一是按合格分包方要求选择供货企业，建立产品质量跟踪制度，对供货企业进行动态评估。二是对

First, because of the special working conditions, vibration sieve therefore, material choice is very important, especially the key components of the material. The current market product quality uneven, some good and some bad, so the market competition is not standardized, the vibration sieve material, should be preferred procurement, for a retest of purchase quality and establish files. Our state has direct relationship with the vibration sieve manufacturing enterprises. Second, according to user requirements of material selection, the incoming material quality certificate file, save as a product quality tracking analysis judgment. Third, material control content. One is according to the qualified subcontractors requires the selection of supply enterprises, the establishment of product quality tracking system, dynamic assessment of supply enterprises. Two is to

钢材的主要理化性能进行抽检。三是把供货企业、进货名称、数量和使用该材料的产品合同号登记，把产品检验证书、抽检记录原件归档保存。四是对关键部件的主要材料采取探伤措施，确保

The main physicochemical properties of steel sampling. The three is to supply enterprises, stock name, quantity and use of the material product contract number registration, the product inspection certificate, the original sampling record filing. Four is to take inspection measures mainly materials of key parts, ensure

缺陷部位不用于产品。

Defects are not used for products.

2 制造精度控制

2 the manufacturing accuracy control

除了形位控制和粗糙度控制外，最重要的是焊接变形控制。焊接件变形大是我国振动筛与国外名牌产品的主要差距之一，主要是钢材焊接出现的变形，其变形量能达几毫米。筛框的纵梁、给料箱、后挡板、具有箱式振动器的直线筛主梁两侧连接板都存在这个问题，国外名牌产品焊接件保持平直，无可见变形，其中不乏具有连续长焊缝的焊接件。筛框构件多为焊接件，国内企业普遍采用单一的手工电弧焊，这种方法常用于小件焊接，但用于主梁 30mm 以上的中厚板则须多遍施焊，导致效率低且焊皮清理不净，容易形成夹渣等缺陷。近代制造业已广泛使用 CO2气体保护焊，焊接成本较低、易于操作，用细焊丝时焊件变形小，焊缝抗锈、抗裂性好，电弧热量集中且穿透力强，能取代手工电弧焊。此外，埋弧焊对30mm 以上中厚板焊接具有良好的适用性，其筛框钢材均为低碳钢，具有良好的可焊性，但筛框的结构与受力状态远不同于一般钢结构与压力容器，所以，按工件的具体条件来选择焊接方法，制订焊接工艺，在制造过程中，要严格实施焊接工艺才能解决变形问题。

In addition to the shape and position control and roughness control, the most important is the control of welding deformation. Welding deformation is one of the main gap between Chinese and foreign famous brand products of vibrating screen, mainly appears the welding deformation of steel, the deformation is up to several millimeters. Screen frame longitudinal beam, a feeding box and the rear baffle plate and box type vibrator sieve with straight line both sides of the main beam connecting plate all have this problem, foreign brand-name products welding parts to keep straight, no visible deformation, including welding with continuous long welding seam. Screen frame component for the welding parts, the domestic enterprises generally use the manual electric arc welding single, this method is often used for small pieces of welding, but for the main beam of 30mm above the plate must be multi pass welding, resulting in low efficiency and the welding skin cleaning dirty, easy to form a slag and other defects. The modern manufacturing industry has been widely used in CO2 gas shielded welding, the welding of low cost, easy to operate, with a fine wire welding deformation small, weld anti rust, corrosion resistance, arc concentrated heat and strong penetration, can replace manual electric arc welding. In addition, submerged arc welding has good applicability for more than 30mm welding, the screen frame steel for low carbon steel, has good weldability, but the structure of the screen frame and the stress state is much different from the general steel structure and pressure vessel, so the choice of welding method according to the specific conditions of the workpiece, the formulation of welding process, in the manufacturing process, to the strict implementation of welding technology can resolve the problem of deformation.

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本文关键词：振动筛；制造；可靠性：筛分机